@mitu I tried all the commands listed and nothing seems to change the look other than removing the -f, adding in the -4 and choosing CEA-4 as the video mode. The --scale2x did what it usually does, gives that rounded look. --scale=n (interger scaling) did nothing, and niether did -NTSC, -PAL
So this is the end result. It looks odd with all the color and no black borders on the sides, but it runs great and has the 4:3 size ratio.
I don't know what else to do with this, seems odd that it does this. I can live with it if there is no other choice.
screen.jpg