@sleve_mcdichael This is exactly what I was looking for. I installed Retropie and about 100 NES, SNES ROMS, themes etc. on a 256 card but looking to do USB rom service on NESPI 4 case on a 256 SSD. Thought I would be able to make an image and then install it on a 128 card but no, Win32diskimager says the card is too small. I thought there is no freaking way this card was too small but now I know it copied the unused sectors too.
Thanks for tip about PiShrink! You hopefully saved me $40 on another SD card! Thanks again!